Getting the Most From Press-on Plastic Wheels and gears and Slip-on Tires

by Bob Ward

In this article you will learn how to get the best performance and reliability from the press-on plastic wheels and gears and slip-on tires that come on most slot cars.

Most 1:32 scale RTR slot cars made today come with press-on plastic wheels. It’s no secret that they are not the cutting edge of slot car technology. I know that some hobbyists would prefer to buy cars that come with machined aluminum wheels held on with setscrews, and some manufacturers have been offering cars with them for years. However, for a number of reasons, mainly related to cost, set screw wheels are not going to become prevalent anytime soon except in high-end cars sold at high-end prices. The good news, however, is that for most home track racers plastic wheels work just fine and nobody can deny that many of the plastic wheels currently being offered look highly realistic.   Read on to find out how to get the most out of the plastic wheels and slip-on tires on your cars.

The biggest complaint about plastic slot car wheels and slip-on tires is that they often are not true or concentric enough. For non-magnet racing that’s often true, and that’s why VLH carries a large selection of aluminum set-screw wheels. But for the 95 to 98% of slot car hobbyists who race on plastic tracks with magnets, out-of-round wheels bad enough to affect the performance of the car and beyond correction with fairly simple procedures are not nearly as common as a the chatter on some slot car forums would lead you to believe.

Plastic wheels grip the car’s axles by what is known as an “interference fit”, commonly known as a press fit.   The diameter of the hole in the center of the wheel is very slightly smaller than that of the axle. When pressed on for the first time the wheel usually fits very tightly, so tightly in some cases that it can be hard to exert enough force on it to get it back off again. This is getting to be a bigger problem as slot car manufacturers use axles with increasingly aggressive knurling to make the wheel-to-axle fit even tighter. It’s rapidly approaching the point where it’s nearly impossible to get the wheels off of some cars without breaking them. If you use a slot car set as a simple toy and never want to be bothered by wheels coming loose, this will be just what you need. It can be frustrating, however, for hobbyists who need to remove wheels for maintenance, modification, or conversion projects. In any case, during initial assembly if the wheel isn’t pressed on completely straight the force can distort the hole causing the wheel to go on crooked. It doesn’t have to be off very far to cause wheel hop or rubbing on the body or chassis, or even a visible wobble in the wheel as it turns.

Of course, not every out-of-round condition is caused by crooked wheels. There is a tire on the wheel, and it’s made of a molded rubber that is far more prone to distortion than a hard plastic wheel is. In addition, it’s easy to get the tire improperly seated on the wheel during assembly. So, when problems arise the first thing to do is make sure the tire is seated correctly. Almost every plastic wheel has a rib running around its circumference, as shown below:

drawing-1-600.jpg

A corresponding groove in the inside of the tire locates and retains the tire on the wheel. The tires on RTR (ready-to-run) slot cars are not glued or otherwise bonded to the rim. The rib and groove do all the work of keeping the tire firmly in place. The tire stretches enough to allow it to be slipped on and off over the rib. It’s easy for the tire to get hung up on the rib and not fit snugly all around the wheel, as seen in the drawing on the right. To seat the tire, press firmly on the tread surface at the point where the tire is not seated properly. It may be necessary to remove the tire and remount it to get it fully seated.

When mounting slip-on tires you can get them to go into their correct position on the wheel more easily and with less stretching and strain on the tire by first coating the wheel with liquid dishwashing or hand soap. It can allow you in some cases to use tires that otherwise could not be made to fit on the wheels. This can be very handy for those who may wish to use tires with a larger or smaller diameter than the ones made specifically for the wheels they are using.

Once the tire is properly seated on the rim it may still be out of round or out of true.   In addition the tread surface may be concave or convex, as shown below, especially if you are using tires not made to fit the wheels.

drawing2-600.jpg

As a result only a small portion of the tire’s possible contact patch (the portion of the tire’s tread surface touching the track at any given time) may be actually touching the track. Since traction is a function of the size of the contact patch you want the tire making contact uniformly across its entire width.

To achieve this most tires have to be trued. The most common and quickest way of doing this is shown in the next drawing

drawing3-600.jpg

Tape some medium-fine sandpaper (150 grit works well) to the track and hold the car in place with the rear tires on the abrasive surface of the sandpaper. Give the car some throttle and spin the tires against the sandpaper. Take care not to bog down the motor or cause it to overheat. When truing treaded tires, be sure you take into account any rules where you race that require a certain minimum amount of the tread pattern to remain on the tire. Remember also that truing the tires reduces their diameter by some amount. This causes the car to sit lower on the track. That can cause it to be too low to meet ground-clearance requirements in racing rules. It can also move the traction magnet too close to the contact strips. The closer it is the more magnetic downforce it generates. If the magnet rides too low it can cause the car to exceed maximum downforce rules as measured by a Magnet Marshal or similar device. It can also increase magnet drag to the point where you lose on the straights whatever speed you gain from extra downforce in the corners.

It should be noted that most silicone tires can’t be sanded. However, my experience has been that they almost always work fine without being sanded, and as you put laps on them they eventually wear in quite nicely.

Keep in mind when removing and replacing slip-on tires that the tampo-stamped sidewall lettering and other detail on many tires is fragile. The paint used sometimes does not bond well to the tire rubber and the pressure of your fingers can rub it off in ordinary handling. Be especially careful with the tires on any car you hope to keep as a collectible. The value goes way down if the sidewall markings (along with everything else) are less than perfect. If you plan to run the car but later want it to look pristine for display or sale you will want to buy a set of original replacement tires with perfect sidewall markings and store them in a plastic bag for installation when that time comes.

Believe it or not, dealers get a surprising number of inquiries from newcomers to the hobby asking, “How do I get the wheels off?” What most of them are really asking is, “How do I get the wheels off without breaking them?”   To the complete newcomer it’s not obvious how the wheels are held on since there are no fasteners, such as setscrews. It’s also not clear how much force can be applied to the wheels without breaking them.

You can remove press fit wheels with a combination of pulling and twisting force as shown below.

drawing4-600.jpg

With both wheels on the axle you can apply the force by gripping one wheel with each hand. On most cars this is easier to do if you snap the axle assembly out of the chassis.   Be sure to pull the wheel perfectly straight back off the axle without applying any sideways bending force that can crack the hub.   As long as you are careful about this, unless you are Superman you won’t be able to apply enough force to break anything.

Once you get the first wheel off the axle you have the problem of how to grip the axle tightly enough to twist off the other wheel. Ordinary pliers often won’t work for this purpose and you end up damaging the axle. The solution is to use locking pliers, such as Vise-Grips. It’s worth noting, by the way, that the axles used in RTR cars are made of a fairly soft material that can be damaged easily. They aren’t the nearly indestructible drill blanks sold as aftermarket axles.

To put the wheels back onto the axles, just press them straight on using your fingers, again being careful not to apply any sideways force that can crack the hub. In most cases, once you take them off the first time they are never as tight again and they will go on and off much more easily. In fact, every time you take a plastic wheel off and put it back on again it gets a little looser.   Not only that, but even wheels that have never been removed from the axle can gradually work loose from the ordinary stresses placed on them in normal operation. As a result, virtually every press-on plastic wheel, with enough running, eventually becomes too loose to stay on the axle. Fortunately, the solution is simple. Just put a small drop of medium-thick CA glue on the axle end, as shown in the next drawing, and press the wheel on. Give the glue a few minutes to set fully and the wheel fits as tight as a brand-new one.   You will still be able to get the wheel off again if you need to.

drawing5-600.jpgOf course, sometimes, no matter how careful you are, you do crack a wheel hub. Don’t worry. The wheel can be made as good as new – better, even. All you have to do is coat the outside of the hub with CA glue and slide on a length of styrene, brass, or aluminum tubing, as shown below.

drawing6-600.jpg

The CA seals up the crack and the tubing not only binds up the hub so the cracked piece is forced back into its correct position but also adds enough strength to the hub that cracking will never again be a problem unless the wheel is subjected to catastrophic force. You can do this to brand-new, undamaged wheels as a preventive measure, too.   Fly car wheels are considered by some hobbyists to especially susceptible to hub cracking. Evergreen #227 styrene tubing is the size that fits Fly hubs and those of many other plastic wheels as well.

Once in a while you encounter a wheel that simply will not come off the axle no matter what you do with it. This is not uncommon with Carrera cars, since Carrera uses really big knurling on its axle ends to grip the plastic wheels ferociously. I would probably draw the ire of Carrera’s designers if I told you that if all else fails you can violate everything I just told you above and bend the wheel sideways just enough to crack the hub. Then, use the CA and tubing trick to fix the hub before reinstalling the wheel. So, of course, I would never tell you that, but don’t do it except as a last resort.

Some press-on wheels are actually two-piece assemblies in which the rim is a press-fit onto the center, as shown here:

drawing7-600.jpg

This is done to allow the center and the rim to be painted or plated differently, giving the wheel a more realistic look. Like the wheel hub on the axle, the rim can work loose from the center over time, and sometimes they are not a perfectly tight fit right from the factory. You will find that out when you try to twist off a two-piece wheel as described above and the rim, with the tire on it, comes off in your hand while the center remains firmly attached to the axle.   The fix is the same—a little CA on the mating surfaces and the rim pressed back onto the center. Be careful with the CA, as it can ruin the wheel’s paint or plating if it gets onto the wrong place.

While I’m at it I should say a few words about press-on plastic gears. The gears typically fit the axle more tightly than the wheels do and some car makers spline the axle at the point where the gear goes to grip it more tightly.   You usually won’t get a gear off by twisting it with your fingers because you can’t grip it hard enough to apply the necessary force. To remove a press fit gear, take the wheels and bushings off the axle. Place the axle in a bench vise as shown below.

drawing8.jpg

Use a hammer to drive the axle through the gear. Use a piece of steel wire or a drill blank slightly smaller than the axle to drive it all the way through.   Use the same procedure to drive the axle back into the gear.   Be sure to drive the axle in straight to avoid damaging the hole in the gear, and keep in mind that RTR car axles can be bent.

With all this knowledge you are now equipped to get years of reliable performance out of your cars’ press-on wheels and gears and slip-on tires. For the needs of most hobbyists these techniques will make upgrades to more expensive aluminum set-screw wheels and gears unnecessary.   Have fun!

If you have questions or comments about this article we invite you to e-mail e-mail them to bob@victorylaphobbies.com or call at (insert phone number here). We’ll be glad to give you all the information and advice you need.

Copyright ©2014 Robert M. Ward. All rights reserved.

 

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